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Process Technician - 3rd Shift
United States - TN - Chattanooga
The primary goal of the Process Technician – Assembly is
to assure assembly lines run to quality standards and meet all production
goals. In addition, assure all safety
and housekeeping procedures are followed, Report all quality and scrap issues
to appropriate Supervisor / Manager as soon as possible, Ensure all process
equipment and work areas are clean and free from safety hazards, Ensure that
all process equipment is operational and functioning properly at start of
· Maintain all process equipment per startup and
shutdown procedures, ODS, checklists and
PM's as required.
· Monitor product quality and process control
parameters per operating instructions and
control plans, make adjustments and
document as required.
· Ensure all records (weight checks, viscosity
checks, foam density checks, process
adjustments, etc.) per product control
plan are up to date and accurate.
· Master files are stored electronically and are available
to all team members. Printed copies
of the master files are for reference only.
· Make provisions to ensure that all PM’s on
process equipment are completed in a timely
manner, initiate corrective action
for any shortcomings.
· Waste handling of process waste as required.
· Ensure proper disposal of chemical waste
material as per documented environmental waste
· Ensure bulk chemical storage areas remain clean
and organized and all waste material is
segregated and any spills or clean-up
efforts are immediately reported to the EMS
· Assist in developing control plans and PFMEA’s
for all new programs.
· Coordinate team and assist during production
line changes including hard tool changes,
process parameter changes, and material
· Assist Supervisor in daily production
coordination as required.
· Mentor team members in first level process
troubleshooting per product control
plans/PFMEA’s, startup/shutdown procedures,
ODS, checklists and PM’s as required.
· Facilitate communication between other
Technicians regarding process improvements and
· Trouble shoot assembly, slush, and foam
equipment issues including MES and drive to
· Maintain and clean slush and FIP tools
High School degree, and at least 3 years’
experience; or a technical degree
Experience or knowledge with processing urethane
foam systems including cup shots, foam
quality verification, troubleshooting,
PM on pour heads and pump systems.
Experience or knowledge of Fanuc robot operation
or general robot programming including
experience in router trimming, paint
application, assembly, etc.
Experience or knowledge of vibration welding,
general assembly and mechanical systems
Demonstrated examples of monitoring a process
and adjusting as necessary to maintain
a specific product quality.
Willingness to work required hours. Ability to
identify mechanical or electrical problems.
Demonstrated ability to determine root cause and
implement actions to correct them.
Self-motivated in diagnosing and solving
problems to improve efficiency.
Experience with basic safety processes and how
to work safely around automated equipment.
Experience and understanding of
automotive quality requirements for interior products helpful.
verbal communication and analytical skills.
Ability to troubleshoot product quality/process
issues, interpret data and problem solve.
Basic computer skills with general understanding
of software programs.
Six Sigma Green Belt Training and or Kepner
Trego Training a plus